Volvo PENTA Service Manual Page 131
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- Table of contents
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Repair instructions
Installing a ‘short hub’ type of
propeller (B)
1. Grease the propeller shaft with a thin layer of
grease.
2. Install the fishing line deflector (5, figure on previ-
ous page).
3. Install the propeller.
4. Alternative 1: (Threaded hole in the propeller
shaft center). Insert the plastic washer (3).
Alternative 2: (No threaded hole in the propeller
shaft center). Insert the folding washer (4).
5. Install the spacer ring, (2).
6. Install and tighten the propeller cone (1).
7. Alternative 1: Install and tighten the center
screw.
Alternative 2: Fold the washer (4) against the
spacer ring (2).
NOTE! The sterndrive model 280B, ratio 1.61:1, is
different from model 280D and model 270, ratio
2.15:1. The difference is to be found in the fact that
the propellers have ‘long hubs’ and ‘short hubs’ re-
spectively. See the picture.
NOTE! Short hub propellers (folding washer and cone)
will be replaced by long hub propellers (plastic washer,
cone, center bolt). When installing long hub propellers
on older sterndrives, the propeller shaft must be drilled
and tapped for use of cone with center bolt.
Use drill jigg 885149 to drill the propeller shaft elimi-
nating the need to remove the shaft from the drive unit
as follows:
1. Install drill jigg on propeller shaft.
2. Drill a 6.5 mm (0.255”) hole to a depth of 20 mm
(0.787”). Use cutting oil to cool shaft. Clean thor-
ougly.
3. Usa a 5/16”-18 UNC taps to thread shaft. Clean
thorougly.
4. Install propeller, plastic washer, cone and center
bolt. Torque: cone = 110 Nm (81 ft.lb.), bolt =
22 Nm (16 ft.lb.).
Propeller installation
On propellers of earlier manufacture the propeller cone
is locked by a folding washer and on propellers of later
manufacture the cone is locked by a locking screw
through the center of the cone.
Installing a ‘long hub’ type of
propeller (A)
1. Grease the propeller shaft with a thin layer of
grease.
2. Install the fishing line deflector (5).
3. Install the propeller.
4. Install the plastic washer.
5. Install the propeller cone (1) and tighten it.
6. Install and tighten the center screw.
Oil filling
1. Install the oil drain plug with a new O-ring.
2. Tilt the sterndrive to the full up position. Remove
the fill plug and fill with approx. 2.2 liters of gear oil.
See
Technical Data
. Install the fill plug with a new
gasket.
Tighten the fill plug to 35 Nm (26 lb.ft.).
Lower the sterndrive and check the oil level with the
dipstick. If necessary, Top off the sterdrive with oil
through the dip stick hole.
3. Install the shift mechanism cover.
- Workshop Manual 2
- SP-A, SP-C, DP-A, DP-B, DP-C 4
- Contents 4
- Safety Information 6
- Repair Instructions 10
- Safety instructions for 11
- Angular torque 11
- Lock nuts 11
- Strength classes 11
- General Information 12
- Special tools 13
- Chemicals 17
- Drive models and generations 18
- Drive models and generations 20
- Design and function 22
- Models 290-DP, DP-A 23
- DP-B, DP-C 23
- Removing the sterndrive 24
- Models SP and DP 28
- Disassembly, models 33
- 280, 285 and 290 33
- Forward and reverse gears 39
- Method 1 40
- Method 2 41
- 290A, SP and DP 49
- Assembly, models 53
- Shift mechanism type 1 67
- Shift mechanism type 2 69
- Shift mechanism type 3 71
- 280, 285, 285A, 290 and 290A 72
- Assembly, models SP and DP 74
- Intermediate housing 76
- Reconditioning the 80
- 290 and 290A 80
- SP and DP 85
- The vertical shaft 94
- The propeller shaft 96
- Shimming 97
- Contact pattern 100
- Final assembly 101
- Disassembly 102
- Repair instructions 103
- Inner propeller shaft 105
- Outer propeller shaft 105
- Propeller shaft bearing box 106
- Vertical shaft 107
- Forward gear 107
- Assembly 108
- Shimming the vertical shaft 110
- Shimming the bearing box 113
- Checking preload 118
- Checking backlash 118
- Slack in the propeller shaft 118
- Contact Pattern 119
- Marine Electrical Sys 122
- Pressure and vacuum testing 127
- Installing the sterndrive 128
- Checking and adjusting 130
- Checking the retaining pawl 130
- Propeller installation 131
- Oil filling 131
- The Duoprop, earlier model 132
- 1c. Mechanical fault 134
- Checking after reconditioning 134
- Models 290, SP and DP 135
- Adjusting the retaining pawl 140
- Changing the direction of the 142
- Adjustment of trim fin 143
- Twin engine installation 143
- Duoprop (later model) 144
- Transom shield 145
- Changing steering helmet 150
- Trim System 152
- Trim system 153
- Changing the trim system gear 154
- The power trim pump 158
- Replacing filters 159
- Removing the oil reservoir 159
- Replacing adapter and pump 160
- Removing the electric motor 160
- Installing the electric motor 160
- The relief valve assemblies 161
- Installing the trim pump 161
- Venting system 161
- Checking the trim figure 162
- Adjusting the trim figure 162
- The 4" extension 163
- The 1" extension 164
- Parts that cannot be welded 165
- Parts which can be welded 165
- Painting the sterndrive and 166
- Electrical wiring diagrams 167
- Model 280, Power trim 168
- Model 290, Power trim 169
- Earlier model 169
- Later model 170
- Technical data 171
- Lubricating system 172
- Tightening torques Nm Lb. ft 172
- Pre-stressing 172
- General Data 173
- Overall gear ratio 173
- Gear backlash 173
- GeneralData 175
- Lubrication System 175
- Prestressing 178
- Group No. Date Concerning 179
- Report form 180
- 7731624-8 English 06–2003 181
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