Volvo PENTA manuals

Volvo PENTA Service Manual (181 pages)

Brand: Volvo | Category: Engine | Size: 3.43 MB |

English

Table of contents

Workshop Manual

2

SP-A, SP-C, DP-A, DP-B, DP-C

4

Contents

4

Safety Information

6

Repair Instructions

10

Safety instructions for

11

Angular torque

11

Lock nuts

11

Strength classes

11

General Information

12

Special tools

13

Chemicals

17

Drive models and generations

18

Drive models and generations

20

Design and function

22

Models 290-DP, DP-A

23

DP-B, DP-C

23

Removing the sterndrive

24

Models SP and DP

28

Disassembly, models

33

280, 285 and 290

33

Forward and reverse gears

39

Method 1

40

Method 2

41

290A, SP and DP

49

Assembly, models

53

Shift mechanism type 1

67

Shift mechanism type 2

69

Shift mechanism type 3

71

280, 285, 285A, 290 and 290A

72

Assembly, models SP and DP

74

Intermediate housing

76

Reconditioning the

80

290 and 290A

80

SP and DP

85

The vertical shaft

94

The propeller shaft

96

Shimming

97

Contact pattern

100

Final assembly

101

Disassembly

102

Repair instructions

103

Inner propeller shaft

105

Outer propeller shaft

105

Propeller shaft bearing box

106

Vertical shaft

107

Forward gear

107

Assembly

108

Shimming the vertical shaft

110

Shimming the bearing box

113

Checking preload

118

Checking backlash

118

Slack in the propeller shaft

118

Contact Pattern

119

Marine Electrical Sys

122

Pressure and vacuum testing

127

Installing the sterndrive

128

Checking and adjusting

130

Checking the retaining pawl

130

Propeller installation

131

Oil filling

131

The Duoprop, earlier model

132

1c. Mechanical fault

134

Checking after reconditioning

134

Models 290, SP and DP

135

Adjusting the retaining pawl

140

Changing the direction of the

142

Adjustment of trim fin

143

Twin engine installation

143

Duoprop (later model)

144

Transom shield

145

Changing steering helmet

150

Trim System

152

Trim system

153

Changing the trim system gear

154

The power trim pump

158

Replacing filters

159

Removing the oil reservoir

159

Replacing adapter and pump

160

Removing the electric motor

160

Installing the electric motor

160

The relief valve assemblies

161

Installing the trim pump

161

Venting system

161

Checking the trim figure

162

Adjusting the trim figure

162

The 4" extension

163

The 1" extension

164

Parts that cannot be welded

165

Parts which can be welded

165

Painting the sterndrive and

166

Electrical wiring diagrams

167

Model 280, Power trim

168

Model 290, Power trim

169

Earlier model

169

Later model

170

Technical data

171

Lubricating system

172

Tightening torques Nm Lb. ft

172

Pre-stressing

172

General Data

173

Overall gear ratio

173

Gear backlash

173

GeneralData

175

Lubrication System

175

Prestressing

178

Group No. Date Concerning

179

Report form

180

7731624-8 English 06–2003

181

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