Volvo D12 Specifications

Volvo Trucks North America, Inc.Greensboro, NC USADate Group No. Supp. Page9.2003 211 007 1(41)TSIThis TSI Service Bulletin replaces TSI Service Bulle

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 10(41)19T2006783Fig. 10: Removing the camshaftCarefully lift off the camshaft,

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 11(41)23Install adapter 9998258 on the cylinder head. (Applies ifwork is to be

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 12(41)2111-02-01-01Cylinder Head, Installation(See also “Cylinder Head, Overhau

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 13(41)1T2007163Fig. 13: Cleaning the cylinder headT2007087Fig. 14: Cylinder blo

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 14(41)3C2002611Clean the threads with a M16x2 thread tap.Note: To remove residu

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 15(41)8T2007004Fig. 15: Cylinder head bolt torque sequenceInstall the cylinder

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 16(41)13T2006783Fig. 17: Installing the camshaftCarefully hoist the camshaft in

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 17(41)16T2006672Fig. 19: Cranking tool installedRemove the inspection cover fro

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 18(41)20Remove each injector from the protector and install newO-rings. Coat th

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 19(41)23T2006820Fig. 22: Installing the rocker arm bridgeApply clean engine oil

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 2(41)ToolsSpecial ToolsThe following special tools are used to replace or repai

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 20(41)25T2006777Fig. 23: Tightening rocker arm shaft and camshafttogetherW20035

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 21(41)2154-06-03-02Camshaft Timing, Check and AdjustYou must read and understan

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 22(41)4W2004266Rotate the flywheel in the opposite direction of rotationapproxi

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 23(41)7W2002245T2008255Insert the 0.10 mm (0.004 in.) feeler gauge on the loads

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 24(41)10W2002245Tighten the bolts an additional120 ± 5per the torque sequence s

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 25(41)13T2007096Install the cam sensor wheel on the camshaft drivegear. Install

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 26(41)17Draw the cover down evenly until the cylinder head andcover are aligned

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 27(41)2111-04-04-01Cylinder Head, OverhaulCAUTIONObserve the greatest possible

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 28(41)2T2007050Fig. 30: Valve bridges (non-VEB shown)Remove the valve bridges.N

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 29(41)Assembly6T2006782Fig. 32: Installing the valve locksCoat the valve stems

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 3(41)9998256Connection Washer9998260Press Tool9998266Sealing Washer9998335Valve

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 30(41)2111-06-04-01Cylinder Head, Pressure Test (First)(Head removed; thermosta

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 31(41)3T2007143Fig. 34: Installing the sealing washersInstall sealing washers 9

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 32(41)5W2000715Fig. 36: Pressure reduction knobBefore using pressure tester 999

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 33(41)8T2007167Fig. 39: Cylinder head in tank of waterRemove the cylinder head

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 34(41)2143-06-05-01Valve Guide Wear, CheckingCylinder head removed and installe

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 35(41)4Using a dial indicator with a magnetic base,position it so that the dial

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 36(41)2143-03-05-03Valve Guides, Replacement (One Cylinder Head)You must read a

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 37(41)2T2007165Installing new valve guidesPress the intake valve guide using to

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 38(41)2149-03-05-01Valve Seat, Replacement (One)You must read and understand th

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 39(41)3Remove the old valve seat by grinding two diametricalnotches in the seat

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 4(41)9998259Sealing Washer9999696Magnetic Stand9999876Dial Indicator9998261Drif

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 40(41)2149-05-05-01Valve Seat, Grind (One)You must read and understand the prec

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 41(41)2145-03-04-01Rocker Arms, Replacement (All)You must read and understand t

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 5(41)Service Procedures2111-01-01-01Cylinder Head, Removal(With VEB or EPG; als

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 6(41)2WARNINGUse a hoist or get assistance when lifting componentsthat weight 2

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 7(41)6Remove small injector wire from injector and moveaside to prevent damage.

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 8(41)12T2006777Fig. 4: Rocker arm shaft boltsLoosen all adjustment lock nuts an

Volvo Trucks North America, Inc. Date Group No. PageTSI 9.2003 211 007 9(41)15W2000689Fig. 7: Injector bore protector plugInstall protective plugs 999